Controlled Bolted Connections

WHAT ARE CONTROLLED BOLTED CONNECTIONS?

Bolted connections play a critical role in ensuring the integrity and safety of structures and equipment. Controlled bolted connections refers to fastening systems where bolt tension is precisely managed to prevent loosening, failure, and costly downtime. Traditional methods rely on torque measurement, which can lead to unreliable results.

HOW SMARTBOLTS ENSURE CONTROLLED BOLTED CONNECTIONS

SmartBolts® take the guesswork out of bolted connections with their Visual Indication System™, which provides real-time tension monitoring. Unlike traditional torque-based methods, SmartBolts visually indicate whether a bolt is properly tightened, ensuring consistent, reliable, and controlled connections every time.

How It Works

WHY SMARTBOLTS?

Real-time tension monitoring

Real-time
tension
monitoring

Instantly see if a bolt is properly tightened.

Reduced maintenance downtime

Reduced
maintenance
downtime

Reduces risk of bolt failure in critical applications.

Reduced maintenance downtime

Reduced
maintenance
downtime

Reduces risk of bolt failure in critical applications.

Improved accuracy over torque-based methods

Improved accuracy over torque-based methods

Eliminates tension guesswork.

FEATURES & BENEFITS

INDUSTRIES & APPLICATIONS

Controlled bolted connections are essential in high-stakes environments where failure is not an option. SmartBolts are trusted in industries such as:

Real-time tension monitoring

MINING & HEAVY EQUIPMENT

Secure vital components on excavators, haul trucks, and loaders.

Real-time tension monitoring

CONSTRUCTION & INFRASTRUCTURE

Ensure the safety and longevity of bolted structures.

Real-time tension monitoring

OIL & GAS

Prevent leaks and structural failures in high-pressure environments.

Real-time tension monitoring

RENEWABLE ENERGY

Maintain reliability in wind turbines and solar panel mounts.

INDUSTRIES

TRADITIONAL BOLTS VS. SMARTBOLTS

Feature Traditional Bolts SmartBolts
Tension Accuracy Inconsistent Real-time Visual Indication
Maintenance Needs Regular Inspections Required Instant Visual Check
Safety & Reliability Potential for Loosening Controlled, Reliable Connection

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